Product Description
Machine Introduction
Production process :
Low carbon steel wire rod—High pay-off frame—Mechanical derusting—straight line wire drawing machine—Tension device — wire take-up machine
Frame:
It is the foundation of the whole drawing machine units. It is welded by buttress plate, bent steel, section steel. All materials are designed safety enough to enhance the rigidity.
Drive:
Power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan.
Capstan structure:
Material is ZG45 steel casting blank body, after quenching and tempering treatment, HB250. hardening layer height 100mm, depth more than 3mm, HRC 58-62,long service life.
Capstan cooling:
The main shaft of capstan is fixedly install an upper spiral water jacket, below is a water wheel. Capstan is
mounted on the spindle, the lower part of water jacket and capstan inner wall form 10-15 mm water storage. Inside of the capstan use narrow slit water cooling,forming good circulation water cooling.
Drawing die box:
Die box is welded structure, into 2 cavity. The CZPT roller is mounted into the side to ensure that steel wire can straight into the drawing die, die holder should be adjusted to wire tangent to enter the drawing rolls tuning roller installed at the entry end of the mold base tuning roll by a small cylinder put power, tuning the swing of the roller, so that the corresponding sensor output signal to fine-tune the speed of change.
Machine Specification
|
Items |
Unit |
LZ10/800 |
LZ9/700 |
LZ10/560 |
LZ10/400 |
|
Reel diameter |
mm |
800 |
700 |
560 |
400 |
|
Draw passage |
time |
10 |
9 |
10 |
10 |
|
Incoming dia |
mm |
Φ10-8 |
Φ8-6.5 |
Φ6.5-5.5 |
Φ14-8 |
|
Outgoing dia |
mm |
Φ4-3 |
Φ3-2.5 |
Φ2-1.8 |
Φ1-0.8 |
|
Wire darwing line |
m/min |
360 |
480 |
720 |
840 |
|
Incoming strength |
Mpa |
≤1300 |
≤1300 |
≤1300 |
≤1300 |
|
Total compressibility |
% |
84-85.94 |
85.94-85.21 |
90.53-89.29 |
87.24-84 |
|
Average compressibility |
% |
18.42-19.58 |
19.58-19.13 |
21.00-20.02 |
18.61-16.74 |
|
Single motor power |
Kw |
90-55 |
75-55 |
37-22 |
15-7.5 |
Our Advantages
|
Wire Pay off system. Pay off system is usually according to the type in the picture, pneumatic lifting pulley, convenient wire threading.we can also produce hydraulic wire pay off systems. |
Derusting machine. The derusting machine uses high-speed operation to twist the wire rod at different angles to remove the rust on the surface. |
|
Drawing drum. The drum of drawing machine adopts narrow slot water cooling, which has good cooling effect. And it is not easy to enter the dust.The drum is sprayed with tungsten carbide coating to prolong the service life. |
Tension device. The tension control system plays an important role in the process of wire take-up. It makes the wire rod bear the best tension and keep constant from beginning to end. |
Packaging & Shipping
|
Package. The main machinery is packed with plastic film and fixed in the container with steel wire. Small mechanical parts are packed in wooden cases. |
Shipment. We can book containers for customers according to the mechanical size. If we need LCL, we can arrange to pack and send them to the designated place. |
Company Information
Factory History.
ZheJiang Kaiye Machinery Equipment Co., Ltd. was established in 2002. We are mainly engaged in the R & D, design, production and sales of CNC steel wire processing equipment, providing overall solutions for CNC steel wire processing. Products are widely used in railway, highway, bridge, tunnel, real estate, animal husbandry and other large-scale infrastructure construction, steel processing and distribution center and other fields.
Factory R&D Team.
The factory has a strong and experienced R&D team. The average working experience of each engineer is more than 8 years.
Our technology is along the most advanced international route, and we can design reasonable solutions according to the requirements of customers.
Factory workshop.
We have our own wire mesh machinery and several pilot plants with strong technical force and advanced production and checkout equipment.Our main products: straight line wire drawing machine,Pulley wire drawing machine, wet drawing machine, Copper wire drawing machine, Stainless steel wire drawing machine, Galvanized wire production line, Wire winding machine, And other wire drawing supporting machinery.
Certifications
Customer and Market
Friends from all over the world.
The company’s machinery and equipment sell well in China, and are exported more than 100 countries and regions such as Romania, Lithuania, Turkey, Poland, Belarus, Ukraine, Russia, Kazakhstan, Saudi Arabia, Egypt, Algeria, South Africa,Vietnam, Thailand, India, Pakistan, Philippines, Indonesia, Australia, Mexico, Colombia, Argentina, Xihu (West Lake) Dis.via, Brazil, etc.
After more than 10 years of development, the company has grown into 1 of the leading enterprises in the industry. We adhere to the tenet of “customer first, technology leading”. In the future, the company will comprehensively promote industrial development and upgrading, and build the world’s leading steel processing equipment.
FAQ
Q: Are you a trading company or manufacturer?
A: Our company is a factory integrating production and sales. We can provide competitive prices and services.
Q:Where is your factory located?
A: Our factory is located in Xihu (West Lake) Dis. county, ZheJiang Province of China. The nearest airport is ZheJiang airport or HangZhou airport. We can pick you up from HangZhou city.
Q: How many years are your company engaged in the wire mesh machines?
A: More than 20 years. We have our own technology develop department and testing department.
Q: Can your company send your engineers to my country for machine installation, worker training?
A: Yes, our engineers went to more than 60 countries before. They are very experienced.
Q: What’s the guarantee time for your machines?
A: Our guarantee time is 2 years since the machine was installed in your factory.
Q: Can you export and supply the customs clearance documents we need?
A: We have much experience for exporting. And we can supply the CE certificate, Form E, certificate of origin etc, your customs clearance will be no problem.
If you are interested in our machines,
please contact us now,
We will provide you with professional and reasonable solutions.
Mechanical advantages of pulleys
A pulley is a mechanical device used to transmit motion. The device has a variety of uses, including lifting heavy objects. In this article, we will discuss the mechanical advantages, types, common uses and safety considerations of pulleys. We’ll also discuss how to identify pulleys and their components, and what to look out for when using pulleys. Read on to learn more about pulleys.
Mechanical advantages of pulleys
The mechanical advantage of pulleys is that they change the direction of force from 1 direction to another. In this way, the person lifting the heavy object can change its position with minimal effort. The pulleys are also easy to install and require no lubrication after installation. They are also relatively cheap. Combinations of pulleys and cables can be used to change the direction of the load.
The mechanical advantage of a pulley system increases with the number of ropes used in the system. The more cycles a system has, the more efficient it is. If the system had only 1 rope, the force required to pull the weight would be equal. By adding a second rope, the effort required to pull the weight is reduced. This increase in efficiency is known as the mechanical advantage of the pulley.
Pulleys have many uses. For example, ziplines are 1 application. This is a good example of pulleys in use today. Pulley systems can be complex and require a lot of space. Using ziplines as an example, advanced students can calculate the mechanical advantage of multiple pulleys by dividing the work done by each pulley by the remainder or fraction. Regents at the University of Colorado created a zipline with K-12 input.
Another use for pulleys is weight lifting. This technique is very effective when using multiple strands of rope. A single rope going from 1 pulley to the other with just 2 hands is not enough to lift heavy objects. Using a pulley system will greatly increase the force you receive. This power is multiplied over a larger area. So your lifting force will be much greater than the force exerted by a single rope.
The pulley is a great invention with many uses. For example, when lifting heavy objects, pulleys are a great way to get the job done, and it’s easier to do than 1 person. The pulley is fixed on a hinge and rotates on a shaft or shaft. Then pull the rope down to lift the object. A pulley assembly will make the task easier. In addition, it will also allow power to be transferred from 1 rotary shaft to another.
Types of pulleys
If you are an engineer, you must have come across different types of pulleys. Some pulleys come in multiple types, but a typical pulley has only 1 type. These types of pulleys are used in various industrial processes. Here are some common types of pulleys that engineers encounter on the job. In addition to the above, there are many more. If you haven’t seen them in practice, you can check out a list of the different types below.
Fixed pulleys: Fixed pulleys have a roller attached to a fixed point. The force required to pull the load through the fixed pulley is the same as the force required to lift the object. Movable pulleys allow you to change the direction of the force, for example, by moving it laterally. Likewise, movable pulleys can be used to move heavy objects up and down. Commonly used in multi-purpose elevators, cranes and weight lifters.
Composite pulleys combine fixed and movable pulleys. This combination adds to the mechanical advantage of both systems. It can also change the direction of the force, making it easier to handle large loads. This article discusses the different types of pulleys used for lifting and moving. Braided pulleys are an example of these pulleys. They combine the advantages of both types.
A simple pulley consists of 1 or more wheels, which allow it to reverse the direction of the force used to lift the load. On the other hand, dual-wheel pulleys can help lift twice the weight. By combining multiple materials into 1 pulley, a higher ME will be required. Regardless of the type of pulley, understanding the principles behind it is critical.
Pulleys are an important part of construction and mechanical engineering, and their use dates back to Archimedes. They are a common feature of oil derricks and escalators. The main use of pulleys is to move heavy objects such as boats. In addition to this, they are used in other applications such as extending ladders and lifting heavy objects. The pulley also controls the aircraft rudder, which is important in many different applications.
Commonly used
Common uses for pulleys are varied. Pulley systems are found throughout most areas of the house, from adjustable clotheslines to motor pulleys in different machines. Commercially, 1 of the most common uses is for cranes. Cranes are equipped with pulleys to lift heavy objects. It is also common to use pulley systems in tall buildings, which allow tall buildings to move with relative ease.
Pulleys are commonly used in interception and zipline systems, where a continuous rope around the pulley transmits force. Depending on the application, the rope is either light or strong. Pulleys are formed by wrapping a rope around a set of wheels. The rope pulls the object in the direction of the applied force. Some elevators use this system. Pull a cable on 1 end and attach a counterweight on the other end.
Another common use for pulleys is to move heavy objects. Pulleys mounted on walls, ceilings or other objects can lift heavy objects like heavy toolboxes or 2×4 planks. The device can also be used to transfer power from 1 rotating shaft to another. When used to lift heavy objects, pulleys can be used to help you achieve your goals of a good workout.
Pulley systems have a variety of uses, from the most basic to the most advanced. Its popularity is indisputable and it is used in different industries. A good example is timing belts. These pulleys transmit power to other components in the same direction. They can also be static or dynamic depending on the needs of the machine. In most cases, the pulley system is custom made for the job.
Pulley systems can be simple or complex, but all 3 systems transfer energy efficiently. In most cases, the mechanical advantage of a single pulley is 1 and the mechanical advantage of a single active pulley is 2. On the other hand, a single live pulley only doubles the force. This means you can trade effort for distance. Pulleys are the perfect solution for many common applications.
Safety Notice
If you use pulleys, you need to take some safety precautions. First, make sure you’re wearing the correct protective gear. A hard hat is a must to avoid being hit by falling objects. You may also want to wear gloves for added protection. You should also maintain a good distance from the pulley so that nearby people can walk around it safely.
Another important safety measure to take before using a chain hoist is to barricade the area to be lifted. Use marker lines to prevent the load from sliding when moving horizontally. Finally, use only the sprocket set for vertical lift. Always install shackle pins before lifting. You should also wear personal protective equipment such as earplugs and safety glasses when using the chain hoist.
In addition to these safety measures, you should also use cables made from aerospace-grade nylon. They will last many cycles and are made of high quality materials. Also, make sure the cables are lubricated. These measures reduce friction and corrosion. No matter what industry you are in, be sure to follow these precautions to ensure a long service life for your cables. Consult the cable manufacturer if you are unsure of the appropriate material. A company with 60 years of experience in the cable industry can recommend the right material for your system.
